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Could Your Next Bike Be Made of Recycled Plastic? Igus Seems to Think So: Taipei Cycle Show 2024

Igus takes their expertise in bushing manufacturing and applies it to a bike that can't rust.

Photo: Alvin Holbrook/Velo

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Welcome to Velo’s Taipei Cycle Show coverage, where we share our favorite things we’ve found at the 2024 show. Bikes, components, accessories, and more: if we think it’s cool, you’ll see it. See the rest of our coverage here.

Are we featuring a traffic cone on Velo?

It might be the same color as a traffic cone and made from a similar thermoplastic material, but this is a whole bicycle. You can’t ride a traffic cone, but you might ride parts of this bike very soon.

This bike comes courtesy of Igus, a German company specializing in bushings, plastic ball bearings, gears, and just about anything that counts as “motion plastics.”

It uses a construction technique called rotor molding, which consists of heating a mold and pouring plastic over it to build layers.

Igus mentions that a clear advantage to construction like this is that essentially none of this prototype bike is made of metal. Stick this bike out in the rain and snow at the most humid beach you can find; this bike is essentially rust-free and ideal for folks who lock up their bikes outdoors year-round.

Igis plastic bike at Taipei Cycle Show 2024 day 3 19
I prefer this stealthier green bike, but the orange color does a great job of telling people to avoid the construction zone. (Photo: Alvin Holbrook/Velo)

This prototype doesn’t use a standard chain drive system. Rather, there’s a belt drive system inside of the bike. Because it’s placed internally, Igus says the drive system doesn’t require much or any maintenance at all.

They claim the tech is already proven through their bushing use in suspension over the years as bushing manufacturers for brands like Rockshox and DT Swiss.

As it stands, this type of concept seems to work well for a bike share system, bikes that are used and abused over short spurts to get from place to place. Weight isn’t as much of a concern as is all-weather functionality, and Igus is confident it can stand the test of the daily commute.

Igis plastic bike at Taipei Cycle Show 2024 day 3 16
Not everything here is made of recycled plastic, such as the bolts. (Photo: Alvin Holbrook/Velo)

The prototype Igus bike on display is 50 percent recycled plastic, with hopes to be at 100 percent in the medium term. Things like the saddle, seat post, and stem require a bit more work, but the company is confident they can find a suitable shape and performance.

Unfortunately, Igus does not expect to sell this plastic bike. Rather, they hope to use this as a proof of concept for other companies that durable, cost-effective components can be made of recycled plastic today, not in the future.

Igis plastic bike at Taipei Cycle Show 2024 day 3 6
The detailing here is fun, though the seeming lack of wrench flats means these pedals don’t seem all that easy to replace. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 17
Remember, this is just a prototype. I am unsure how happy someone might be with this kind of finsh on their own bicycle. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 11
Igus made their mark with plastic bushings and bearing systems, and the wheels here take full advantage of that. No rust is a nice touch. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 10
The rotor molding is best seen here, with all of the complex shaping just behind the fork blades. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 7
That orange tube valve likely means the tubes are also made of TPU. Cool addition. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 5
A bottom bracket is huge to accommodate the internal belt-driven drivetrain. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 3
Plastic handlebars: A cool idea in concept, though I’m unsure that I’ll be the first in line to test them. (Photo: Alvin Holbrook/Velo)
Igis plastic bike at Taipei Cycle Show 2024 day 3 2
I probably won’t be first in line to test plastic V-brakes, either. (Photo: Alvin Holbrook/Velo)

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